Customization: | Available |
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Material: | PE |
Type: | Stretch Film |
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Introducing our state-of-the-art Release Film, a pivotal auxiliary material revolutionizing the manufacturing process of composite materials. Crafted to perfection, this film ensures a seamless and easy separation of the composite from the mold once part fabrication is complete. Made from premium materials like polyester or polyethylene, it boasts exceptional low surface adhesion properties, guaranteeing effortless detachment between the composite and the mold. Beyond its core function, our release film acts as a vigilant guardian for the composite's surface, protecting it against any potential damage or contamination, thereby preserving the quality and integrity of your results.
Non-Stick Surface:
The foremost advantage of using our release film lies in its superior non-stick surface, which enables seamless removal from cured composites. This ensures that your components remain flawless and free from any damage or unsightly residue post-manufacturing.
Versatile Applications:
Our release films are exceptionally adaptable, making them ideal for an extensive array of composite manufacturing processes. From autoclave to vacuum bagging and press molding, these films excel in compatibility. They accommodate various resin systems and withstand diverse curing temperatures to meet your specific needs.
Improved Surface Finish:
Serving as a crucial intermediary between composite materials and molds, our release films ensure a pristine and flawless surface finish on your final products. Achieving such smoothness is essential not only for aesthetic appeal but also for meeting rigorous functional standards.
Environmental Resistance:
Crafted for resilience, many of our release films boast impressive resistance to harsh chemicals and extreme temperatures. This makes them the perfect choice for processes that involve aggressive resins and demanding curing conditions, ensuring reliability and durability in challenging environments.
Reduction in Mold Maintenance:
As a robust protective shield between your composite material and mold surface, our release films play a pivotal role in minimizing wear and tear. This not only extends the lifespan of your molds but also significantly cuts down on maintenance expenses, providing cost-effective solutions.
Mold Preparation:
The mold surface undergoes meticulous cleaning and may be treated with a specialized release agent. This ensures effortless removal of both the release film and the composite part post-curing, maintaining the integrity of your product.
Laying Up Composite Materials:
The composite materials, typically consisting of prepreg fabrics or resin-infused fabrics, are strategically laid onto the mold with precision, adhering to the desired orientation and thickness to meet exacting specifications.
Application of Release Film:
The release film is expertly applied over the composite lay-up, tailored to be either smooth or perforated. This choice depends on whether controlled resin bleed-out is needed during the curing process, optimizing the final product's quality.
Application of Bleeders and Breathers:
Where necessary, additional layers such as bleeder fabrics and breathers are incorporated atop the release film. These assist in the effective removal of excess resin and ensure uniform pressure distribution throughout the curing process for superior results.
Curing:
The composite material is subjected to precise heat and pressure conditions for curing. The release film plays a crucial role in this stage, preventing adhesion to the mold or bagging materials, thereby streamlining the process.
Demolding:
Post-curing, the release film is gently peeled away, unveiling a flawlessly smooth composite surface. This allows for the effortless removal of the composite part from the mold, readying it for subsequent processing or finishing touches.
Code | Raw Material | Thickness | Temperature Resistance | Type |
SF-PP-35 | PP/PE | 35±5μm | 150°C | Non-perforated |
PF-PP-35 | PP/PE | 35±5μm | 150°C | Perforated (Customized) |
*Tailor-made products can be crafted meticulously in accordance with our esteemed customers' distinct requirements.
Welcome to Hitex Insulation, your premier destination for an unparalleled range of high-quality high-temperature fabrics and textiles. Our expertise lies in delivering an extensive variety of products tailored to meet the diverse needs of thermal insulation, welding protection, fire-fighting, and sealing applications, among many others.
With a wealth of experience and profound expertise in the industry, we pride ourselves on consistently providing the optimal solutions to our clients' unique requirements. Our team consists of highly skilled professionals dedicated to offering superior products and services that surpass the most stringent industry standards.
At Hitex Insulation, we recognize the crucial role of quality, durability, and performance in high-temperature fabrics and textiles. Therefore, we meticulously source materials from the most trusted suppliers and manufacturers, guaranteeing that every product leaving our facility embodies the pinnacle of quality.
Our commitment to fostering long-lasting relationships with our clients is reflected in our exceptional customer service and unwavering support. Whether you have inquiries about a product, need assistance in selecting the ideal solution, or require technical support, our team is ever-ready to assist you.
Thank you for selecting Hitex Insulation. We eagerly anticipate fulfilling all your high-temperature fabric and textile requirements with excellence.