Customization: | Available |
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Material: | PE |
Type: | Stretch Film |
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Introducing our Premium High Temperature Release Film, expertly crafted for unparalleled industrial use and enhanced efficiency. This essential auxiliary material plays a pivotal role in the sophisticated manufacturing processes of composite materials. Its primary function is to streamline and facilitate the seamless separation of composites from molds upon the completion of part fabrication. Constructed from premium-grade materials like polyester or polyethylene, our release film is engineered with exceptionally low surface adhesion properties. This ensures an effortless and smooth detachment between the composite and mold, enhancing productivity. Moreover, it adds a layer of protection, meticulously safeguarding the composite surface against potential damage or contamination, ensuring the integrity and quality of your final products.
Non-Stick Surface:
The standout feature of our release film is its impeccable non-stick property. This ensures effortless removal from cured composites, preserving the integrity of the part without any risk of damage or leftover residue. A perfect solution for seamless manufacturing.
Versatile Applications:
Our release films shine in a multitude of composite manufacturing processes, including autoclave, vacuum bagging, and press molding, to name a few. They boast compatibility with diverse resin systems and a range of curing temperatures, making them a versatile choice for varied industrial needs.
Improved Surface Finish:
Serving as a protective buffer between composite material and mold, our release films ensure a flawlessly smooth, defect-free surface finish on the final product. This is paramount for fulfilling both aesthetic aspirations and functional demands.
Environmental Resistance:
Engineered to withstand harsh conditions, our release films are resistant to a variety of chemicals and high temperatures. This makes them ideal in processes that involve aggressive resins and elevated curing temperatures, ensuring resilience and reliability.
Reduction in Mold Maintenance:
Functioning as a shielding layer between the composite material and the mold surface, our release films substantially cut down on mold wear and tear. This not only extends the mold's lifespan but also leads to significant savings on maintenance costs, propelling operational efficiency.
Mold Preparation:
The mold surface is meticulously cleaned, and may be treated with a specialized release agent. This ensures the effortless removal of both the release film and the composite part after curing, safeguarding the integrity and quality of your creation.
Laying Up Composite Materials:
Composite materials, such as precision-engineered prepreg fabrics or expertly resin-infused fabrics, are methodically laid onto the mold. They are positioned with the desired orientation and thickness to meet the specific demands of your project.
Application of Release Film:
The release film is expertly applied over the composite lay-up. It can be either smooth or perforated, tailored to your resin bleed-out requirements during the curing process, offering versatility and control.
Application of Bleeders and Breathers:
When necessary, additional materials such as bleeder fabrics and breathers are strategically applied atop the release film. These elements assist in removing excess resin and ensure uniform pressure distribution, optimizing the curing process.
Curing:
The composite material undergoes curing under controlled heat and pressure. The innovative release film plays a pivotal role by preventing adhesion to the mold or bagging materials, thus streamlining the curing process.
Demolding:
Post-curing, the release film is gently peeled away to unveil a flawlessly smooth surface. This reveals a pristine composite part that is ready for subsequent processing or finishing, underscoring the efficiency of our high-performance materials.
Code | Raw Material | Thickness | Temperature Resistance | Type |
SF-PP-35 | PP/PE | 35±5μm | 150°C | Non-perforated |
PF-PP-35 | PP/PE | 35±5μm | 150°C | Perforated (Customized) |
*Tailor-made solutions are available to meet the unique requirements of our valued customers, ensuring that each product aligns perfectly with their specific needs and industry standards.
Welcome to Hitex Insulation, your premier destination for top-tier high-temperature fabrics and textiles. We specialize in an extensive array of products tailored to meet the demands of thermal insulation, welding protection, firefighting, and sealing applications, among a variety of other specialized uses.
With a wealth of industry experience and a profound depth of expertise, we take immense pride in offering unparalleled solutions tailored to our clients' specific requirements. Our team consists of highly skilled professionals dedicated to delivering exceptional products and services that consistently align with the industry's most rigorous standards.
At Hitex Insulation, we recognize the critical nature of quality, durability, and performance in the realm of high-temperature fabrics and textiles. Consequently, we meticulously source materials from only the most reputable suppliers and manufacturers, ensuring that each product leaving our facility is synonymous with excellence.
Our commitment to cultivating enduring partnerships with our clients is unwavering, achieved through providing outstanding customer service and support. Whether you have inquiries about our products, need assistance selecting the ideal solution, or seek technical support, our dedicated team is always ready to assist.
We thank you for selecting Hitex Insulation and eagerly anticipate the opportunity to fulfill all your high-temperature fabric and textile requirements with dedication and excellence.